Six Sigma in Food Industry

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Introduction to Six Sigma in Food Industry

Six Sigma refers to a popular methodology which seeks to determine and get rid of the root causes of errors and defects in both business and manufacturing processes. It takes advantage of a series of high quality management techniques and methods such as statistical methods while creating a special infrastructure of highly efficient experts in implementing the said method including Six Sigma Black Belt certification holders. The good thing about Six Sigma is that it is versatile enough that you can apply it in almost all types of industries. Six Sigma in food industry is extremely popular because this industry requires effective quality control. It is because all people need to consume a variety of food products and even the smallest defects in these products can lead to adverse impacts and critical dimensions. Here is a table which shows the quality criteria classification to be followed by businesses in the food industry as well as the samples of defects that are guaranteed to be detected if you apply Six Sigma in your operations.

Applying the Six Sigma’s DMAIC Approach into the Food Industry

Six Sigma in food industry uses the Define, Measure, Analyze, Improve and Control (DMAIC) approach to increase your chances of generating more benefits. Implementing Six Sigma methodology in food industry requires you to increase your knowledge about the DMAIC approach because it enables you to access the most powerful and effective Six Sigma tools. Under the Define stage, the top management of your food business will work hard towards identifying the problem based on company strategies and mission and customer feedback. It also involves the process of defining customer requirements and setting goals. One of the tools that this stage uses is the project selection tree diagram which can be used to identify defects in the food industry. It appears like the following:

Under the Measure stage, the Six Sigma project team in a food business is in charge in refining problems and searching for their root causes. The members of this team will be in charge in validating processes or problems, refining their goals and measuring the most crucial steps. It is often performed with the help of a fish bone diagram. Below is an example of a fish bone diagram used in the food industry.

In the Analyze stage, project team will be in charge of using process analysis techniques and data analysis tools as a means of identifying and verifying the major causes of a problem. This requires the development of causal hypotheses, identification of essential root causes and validation of hypothesis. The main objective of the Improve stage, on the other hand, is finding and implementing solutions that work in eliminating the major causes of the problems faced by a food business, reducing variation in its process and preventing all problems from coming back. Six Sigma certification holders will also be responsible in developing ideas that work in getting rid of the root causes, standardizing solutions or measuring results and testing solutions.

The control stage will be all about continuously and routinely measuring process performance so its operations can be regularly adjusted. This is extremely important if you want to make sure that your food business continues to stick to standard measures that will enable you to improve business performance, correct problems and significantly increase profits using Six Sigma.

Other Great Benefits of Applying Six Sigma in Food Industry

The application of Six Sigma in food industry can also benefit anyone who runs a food business because of its effectiveness in producing the following output:

  • Reduced distribution costs
  • Enhanced food products delivery reliability
  • Reduced wastage in terms of perishable items
  • Improved adherence to schedule especially when it comes to delivery and collection
  • Enhanced productivity
  • Enhanced quality of packaging

All these benefits from the implementation of Six Sigma in food industry can make your business stay on top despite the fierce competition.

Six Sigma Black Belt Certification- $150 |  Six Sigma Master Black Belt Certification- $150
Six Sigma Master Implementer- $150  |  Six Sigma Green Belt Certification- $85

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