Six Sigma in Aeronautics

The aeronautics industry leaves little room for errors because it usually involves making sure that passengers of all types of aircraft enjoy safe flight. Because of this, you need to apply Six Sigma into your operations if you have decided to run a business in this industry. With the help of Six Sigma, you can immediately detect errors and defects in your operations and processes that negatively impact the performance of aircrafts. This allows you to quickly correct them, improve your processes and satisfy the public through your services.


Introduction to Six Sigma in Aeronautics

The aeronautics industry is one of those industries that put a lot of emphasis on quality and error elimination. Aeronautics actually refers to the science which involves the process of studying, designing and manufacturing machines that are airflight-capable. It also involves the development of powerful and effective techniques that anyone can use to operate rocketry and aircrafts within the atmosphere. The field is quite complex because every wrong move can lead to danger. Because of this, Six Sigma in aeronautics is considered to be really essential. Removing defects with Six Sigma is easier because this methodology is mainly focused on eliminating errors and boosting quality. This reduces the risk of unsafely operating all types of aircraft that may cause danger to passengers.

Six Sigma and its Relationship to the Aeronautics Industry

Six Sigma is one of those methodologies with a philosophical commitment and a vision to provide the lowest-cost, highest quality and timely products and services. It is usually driven by metrics and represents quality levels of approximately 99.9997% performance for all its products and processes used in providing its services. Six Sigma in aeronautics is one of the most beneficial applications of the methodology since it serves as the benchmark in its operations and in making sure that these are the best in its industry. The implementation of this approach also requires you to take advantage of the most practical application of the most effective and powerful statistical methods and tools that will enable you to analyze, measure, control and improve process in an aeronautics organization.

Based on the picture above, Six Sigma normally attacks performance results and variation in various industries including aeronautics with the help of a new cost and quality paradigm which works by equating higher quality by reducing product service variability and costs while also improving profitability. The old methodology which is characterized by process variation of four- Sigma is capable of producing 6,210 defects for every one million opportunities. The new Six Sigma approach, on the other hand, is capable of producing only 3.4 errors, defects and variations for every million opportunities.

How can Six Sigma Benefit Aeronautics?

The fierce competitiveness in the economic environment results to the realization of the aeronautics industry especially airlines and airports that it is extremely necessary for them to guarantee a more positive customer experience. The majority of stakeholders and airlines started to shift their focus from faster and huge equipment into gaining awareness on how they can effectively address the needs and wants of their customers. Most airports have also realized the direct relationship of passenger experience together with emergency response and aerodrome capabilities when it comes to expanding revenues and generating new airlines. The graph below shows the fall and rise of the number of passengers in the aeronautics industry which indicates the importance of improving organizational effectiveness to guarantee the passenger rate’s continuous growth.

The implementation of Six Sigma in aeronautics industry is extremely necessary because it enhances organizational effectiveness by progressively modifying practices, attitudes and organizational structure to ensure that this continues to satisfy millions of people all over the globe, thereby leading to a more enhanced bottom line. This methodology works side by side with safety management systems (SMS) that also help in guaranteeing the safety of passengers and long-term profitability.

The main objective of Six Sigma in aeronautics is to allow an aeronautic or aviation organization to make great improvements organizationally, physically and financially without spending a lot of money. It works in the significant reduction or full elimination of defects which can lead to greater savings. The principle behind this is to make sure that any improvements including the reduction of the aircraft’s on-board weight to save on fuel expenses have potential savings that are lower than the incurred improvement costs. This guarantees quality of service and increased customer satisfaction rate without too much expense.

Six Sigma in Aeronautics and the DMAIC and the DFSS Approach

The successful and profitable implementation of Six Sigma in aeronautics requires any Six Sigma certification holder such as holders of Six Sigma Black Belt certification to understand the DMAIC approach. This consists of five crucial phases. The first phase is called Define which starts by reviewing the project charter, creating a scope with an aim of defining used processes and defining and prioritizing passenger requirements. It uses a wide range of methods and tools as a means of supporting this phase including Kano Analysis, Customer Requirements Analysis, Customer Surveys, SIPOC Models and CTQ Diagrams.

The measure phase involves the identification of variations and measurements, determination of the different types of data, establishing effective data collection plans, performing analysis for measurement systems, performing capabilities analysis and conducting data collection. The third one is called analyze phase which can be defined as a disciplined process designed to analyze processes and data and using it to test and formulate hypothesis.

The fourth one is called the improve phase which works by generating and validating numerous improvement alternatives and updating FMEA and creating a process map. The last one is the control phase which involves the development of control strategies and plans as a means of updating procedures, products and processes in the aeronautics industry.

It should be noted that utilizing the DMAIC approach along with Design for Six Sigma (DFSS) and Innovation for Six Sigma (IFSS) when implementing Six Sigma in aeronautics, as indicated in the image above, can positively and greatly influence the performance of an aeronautics organization.

Six Sigma Black Belt Certification- $150 |  Six Sigma Master Black Belt Certification- $150
Six Sigma Master Implementer- $150  |  Six Sigma Green Belt Certification- $85

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