Six Sigma l Cosmetic Industry l SSBB

The broadness of the cosmetic industry and the millions of people who value cosmetic and beauty products to maintain their beauty are among the major reasons why a cosmetic business is advised to offer products of topmost quality and avoid defective ones as much as possible. If you own a cosmetic business, then note that applying Six Sigma into your operations can really produce benefits in terms of customer satisfaction, quality cosmetic and beauty products production and profitability. This can make your cosmetic business stay on top.


Introduction to Six Sigma in Cosmetic Industry

The basic philosophy of Six Sigma mainly targets the process of eliminating manufacturing and production defects with the help of process knowledge. Its main focus is on mechanisms that are primarily designed to make comparisons on the metrics associated to customer requirements through effective operational processes to guarantee proper alignment. The entire quality methodology also aims to achieve quantifiable results by properly integrating all the principles of statistics, engineering and business. If you are a cosmetic business owner, then rest assured that Six Sigma also supports this industry. In fact, the application of Six Sigma in cosmetic industry produces the most desirable effects especially in terms of customer satisfaction, high quality production and increased profitability.

How can Six Sigma Benefit the Cosmetic Industry?

Every cosmetic business owner who wants to apply the Six Sigma methodology into their operations would like to know exactly how Six Sigma can increase profits from their operations. Note that enrolling in a Six Sigma certification course or hiring a Six Sigma certified professional is your key towards generating lots of benefits from the implementation of this methodology. Be aware that in the cosmetic industry, top quality is one of the many things expected by customers so you need to make sure that your products meet certain quality requirements and criteria. It should also be noted that public authorities tend to control the production of cosmetic and beauty products to ensure that what are delivered to the end users are safe for them and will not put themselves in grave danger. Through the application of Six Sigma in cosmetic industry, every quality criteria and requirement is guaranteed to be met. The methodology ensures that the different levels of compliance associated to cosmetics quality criteria starting from the mandatory up to safety criteria are ultimately followed. Note that the majority of customers would like to purchase and use beauty products that are available in various choices and come with pleasant textures, easy to use features and are incapable of producing negative side effects to health. To give you a clearer idea about the quality criteria that a cosmetic business is usually required to adhere to, take a look on the following table.

It should also be noted that Six Sigma in cosmetic industry also greatly focuses on the elimination of the 7 major types of wastes or non-value added work in the business. These are the following:

  • Overproduction which refers to excessive production or producing products beyond what is actually required
  • Transport which is usually necessary but still considered to be wasteful if not properly planned
  • Inventory which becomes wasteful when excessive and unnecessary transportation and storage are needed
  • Sub-processes that frequently include approvals and inspections
  • Waiting which encompasses lost tools, changes in schedule and idle time during meetings
  • Correction which becomes wasteful due to defects, rejects and repairs
  • Unnecessary motions that are considered to be wasteful

Using the 5S Program and the Process Mapping Program in the Cosmetic Industry

The implementation of Six Sigma in cosmetic industry requires you to gather information about the different statistical and analytical tools that you can use to make the methodology work in your favor. Among the most popular and versatile Six Sigma tools that you can also apply in a cosmetic business are the 5s program and process mapping. The 5s program is actually identified by many as a vital culture. It is primarily used in organizing, developing and sustaining a more productive work environment. The benefits of this valuable Six Sigma tool includes improving safety, productivity and customer and employee satisfaction by making sure that all the work needed to produce high quality cosmetic products are executed in a more organized and productive work environment.

As shown in the illustration, the 5S program is composed of 5S identified as Sort, Set in Order, Shine, Standardize and Sustain. Note that one of the biggest challenges encountered by cosmetic business owners when implementing the 5S program of Six Sigma is how to start improvement efforts. The good thing about the program is that it really works in waste elimination through effective waste identification and through properly pinpointing causes. It is also crucial to realize that 5S is not just about cleaning and remodeling a work environment. It actually helps in describing checklists and audit sheets and in making sure that the principles and philosophies of Six Sigma especially those that are linked to continuous improvement are being applied into practice. It is also a powerful Six Sigma tool especially in terms of detecting and correcting defects or irregularities.

Process mapping, on the other hand, is a useful Six Sigma tool which you can use in finding non-value-added and value-added steps. In the cosmetic industry, this Six Sigma tool is valuable because of its effectiveness in clearly showing the present processes that you can use in making beauty and cosmetic products. It helps you in identifying problems and correcting them as well as finding business opportunities without wasting time and money by ensuring that the best flow of information and materials required in producing the best cosmetic products and delivering these to your target consumers are properly documented, analyzed and designed. Here is an illustration that will guide you in using process mapping when trying to produce the best results out of the implementation of Six Sigma into your cosmetic business.


The benefits of implementing Six Sigma into a cosmetic business are really amazing. Aside from ensuring that no defects and wastes are encountered during production, it also helps in guaranteeing that high quality and safe products are continuously delivered to the public. This can make a cosmetic company stay on top no matter how fierce the competition in the cosmetic industry is.

Six Sigma Black Belt Certification- $150 |  Six Sigma Master Black Belt Certification- $150
Six Sigma Master Implementer- $150  |  Six Sigma Green Belt Certification- $85

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